Insmart Automated Sample Milling (Polishing) Machine
is a customized surface preparation system, ideal for Auto-milling of Metal samples for OES (optical emission spectrometer) samples. The system is capable of producing consistent depth of cuts and does not “burn” the sample surface. The feed rate and depth of cut are both programmable. The milling operations are done in typically under one minute. The machine is capable of extremely fine Depth of cut in the range of 0.2 mm to 2 mm. It has auto cleaning mechanism.
Insmart Offers three types of sample preparation systems for the Aluminum, Steel, Cast Iron, Copper, Brass, Bronze etc.
1. Fully automated containerized labs:
Every process from sample identification, sample preparation, OES spark location , sample analysis, results storage, transmission and display is automated.
2. Milling machine with Sample Indexing system :
Milling system for samples integrated with a 24 station indexing. The indexing system helps the operator by accepting 24 samples at a time. Each sample is picked and milled in the order that it was placed in the indexing system. The pick and place system avoids the contamination that would be caused by handling the samples manually. Also in the context of Aluminium plants, where multiple samples arrive at the same time, this indexing system is a time saver.
3. Milling machine for Sample preparation:
Insmart’s unique sample preparation system for OES. It is capable of producing milled sample in less than a minute. Two spindles are provided. The first spindle is meant to handle samples that have high hardness, typically from blast furnace. The second spindle is meant for softer samples from coverters or ladle furnace.
Sample polishing by milling of steel, pig iron samples for OES analysis and other Analytical procedures
Aluminum, Steel, Cast Iron, Copper, Brass, Bronze etc., diameter from 40 mm to 55 mm, round or Lollipop with parallel surfaces
Semi automatic – having facility to integrate it with Robotic system.
Single Spindle, Twin spindle and Robo milling.