Cement Labs with Robotic Sample Preparation Systems
Insmart systems automated and robotic sample preparation systems are custom built and they are best suited for cement grinding units as well as multi-kiln cement plants.
An investment with a quick returns
Insmart integrated auto sampling, auto transportation and integrated robotic labs provide complete end-to-end sampling to analysis solutions using advanced robotics sample handling technology for process material testing.
Insmart Robotic Labs have the following distinct advantages:
Extremely rapid sample preparation with unparalleled consistency.
Elimination of human involvement in day to day operations. Thus, eliminating human errors.
Comprehensive sample traceability from collection to analysis.
Synchronized process control with high reliability .
Fully programmable data interpretation parameters to suit every plant.
Insmart Robotic Systems increases operation health and safety of employees and eliminate heavy lifting and working in dusty environment.
Personnel are also isolated from hazardous zones/materials. Thus, improving personnel safety.
Automated Samplers and Sample Transportation systems can deliver reliable samples for analysis every hour or every half an hour from various sampling points like Raw Mill, Kiln Feed, Clinker (post grate coolers), Cement mill outputs and Packing silos without any manual intervention or interferences.
Automated Robotic lab handles the sample preparation and sample analysis with zero chance of errors and works with 98% availability.
The Automatic cement laboratory setup includes:
Automatic Sampling Systems
Automated Sample Transportation Systems
Automated Robotic Sample Preparation Systems
Analytical Equipment System integration
Seamless integration with plant softwares
Our Automation facilitates speedy and accurate analysis data availability for quick process control of following parameters:
1) LSF, AM and SM* monitoring:
Monitored at Quarry
Pre blending silo
Post Raw milling, Kiln feed, Clinker and Cement stage
2) Free lime monitoring of Clinker:
3) Clinker phase monitoring:
Kiln performance and clinker quality
3) Dynamic particle size monitoring of:
Raw Mill output
Cement Mill output.
*LSF : Lime Saturation Factor, AM: Alumina Modulus, SM: Silica Modulus