Pellet CCS (Cold Crushing Strength) Testing Machine
Insmart make state of art technology Cold Compressive Strength (CCS) testing machine is designed and developed in accordance with IS 8625-1986, ISO 4700 and ASTM E 382 standards. The standard machine is for fired iron ore pellets.
- Designed and developed in accordance with IS 8625-1986, ISO 4700 and ASTM E 382 standards.
- Automatic pellet feeding mechanism
- Pellet vibratory feeder capacity – 500 nos
- Load cell capacity – 1500 kg
- Pellet counting system for pellets subjected to test
- Automatic display of CCS in kg per centimetre square
- Display of standard deviation, average, maximum and mean CCS.
- Apply of constant load by flow professional control (FPC) valve
- Control station (attached to the machine or computer controlled as per user requirement).
- Automatic or manual mode can be selected for operation.
- Load cell is factory calibrated.
- Auto cleaning system for compressed pellets.
S.No | Parameter | Insmart Systems CCS Machine | Others | Advantages of Insmart Systems |
1 | Compression Pad operation | Operated Electrically (Motorised) | Hydraulically operated | Consistency and accuracy in performance, 365 days X24 hours |
2 | Removal of pellets from bowl feeder after test | Automatically done | To be emptied manually | Operator need not bother before charging new batch of pellet |
3 | Load cell mounting | Load cell mounted on the bottom. Pellets are charged above the load cell for test. | Load cell are mounted on compression pad. | High accuracy and stability of load measurement as it is mounted and no movement of load cell. |
4 | Hydraulic oil replacement and quality monitoring | No use of hydraulics | Machine runs on hydraulics. Test results will vary depending on oil quality and room temperature. | No use of hydraulics. So, runs trouble free for 24X7, 365 days. |
5 | Service support | Within 2 days in India | Very poor response | 100% customer satisfaction |
6 | Machine Conceptualization, Machine design, Machine building and automation | Fully done in Insmart | Depend on various other vendors | 100% OEM and promoting make in India since 1993. |
7 | Operation consumables | Very minimum | Highly maintenance prone. Need to keep huge oil in stock as operation consumables | Insmart provides AMC services. Customer need not worry about the machine up time. |
- Power supply 3 phase + Neutral + Earth
- 440 V input power supply
- Data digital output – RS 232 to host computer
- Compression speed – 15 mm / min (as per standard)
- Maximum compression load – 1500 kilograms