Tabletop Jaw Crusher

table top jaw crusher
table top jaw crusher blades

Jaw Crusher Machine, Small Jaw Crusher, Portable Jaw Crusher, Jaw Crusher for Sample Preparation

Insmart Table Top Jaw Crusher is specially designed for sample preparation in the laboratory. The compact Jaw Crusher and be mounted on any laboratory bench or table. Table Top jaw crusher is vibration and dust free crusher supporting the lab environment

jaw-crusher-working-principal

Working Principal of Jaw Crusher

Lumpy test material to be crushed is fed into the crushing zone through a hopper. The crushing zone consists of two parallel side walls of hardened and tempered steel and two special profile Jaws. One jaw is provided with oscillatory motion, whereas the other jaw is hinged to adjust the gap and get desired output size through an adjustable screw mechanism. The crushed material comes out from the crushing zone and gets discharged into a large collecting receptacle.
Provision is made to extract the flying dust, through vacuum suction system.

tjc jaw

Compact, lightweight table top model suitable to operate on Table/Bench.
Suitable for crushing brittle metal/alloys, ceramic, composites & glasses, geological materials like Rocks, Minerals, Iron Ore.
Robust and easy design to maintain for longer life.
Digital display of process parameters.

tjc input

Compact, lightweight table top model suitable to operate on Table/Bench.
Suitable for crushing brittle metal/alloys, ceramic, composites & glasses, geological materials like Rocks, Minerals, Iron Ore.
Robust and easy design to maintain for longer life.
Digital display of process parameters.
MOC of jaw and side plate: Zirconium oxide, Tungsten Carbide lined, Tungsten Carbide Coated, Stainless Steel & Hardened Steel.

tjc output

Easily removable jaws for easy cleaning to prevent cross contamination and can be replaced with new jaws of different MOCs like Zirconium oxide, Tungsten Carbide lined, Tungsten Carbide Coated, Stainless Steel & Hardened Steel.
Feed material input size less than 40 mm.
Final size after crushing upto 0.5 mm
Variable speed selection of moving jaw.

  • Jaw crusher is fitted with feeding chute assuring no blockage of feed line, no splash back of feed, minimization of exit of fines and ease of cleaning.
  • Digital display of bottom gap with a minimum resolution of 0.1 mm. Bottom gap of crushing jaw adjustable between 0 to 11 mm in steps not more than 0.1 mm. Easy to adjust the bottom gap viz rotating a smooth knob.
  • Bottom gap adjustment mechanism has suitable safety feature to avoid inadvertent damage of jaws.
  • Provision for reversing the direction of rotation to remove inadvertent blockage of jaws (in case of over feeding).
  • Memory for previous programme (e.g., setting parameters).
  • Receiver tray with suitable lid for avoiding cross contamination from earlier crushing.
    Collector Tray capacity ~3 litres.
  • Safety features i.e., emergency stop buttons, all movable components are suitably guarded etc.
  • Jaw crusher has dust free crushing with dust extraction system
  • Operating noise emission level of crusher is less than 90 dB in standard operation conditions.
  • Power connection: Single phase, 230 V, 50 Hz
  • Drive shaft mechanism with 3 phase 1.5 HP motor having frequency convert.
  • High speed operation, economical mode, robust & space saving designs make Insmart crusher a favourable choice for instant size reduction of diverse material samples with repeatedly  accurate performance.
  • A range of Jaw crushers are available to crush the materials with top size ranging from 150 mm to 65 mm and provide final outputs of upto 3mm.
  • All Insmart Jaw crushers achieve extremely rapid comminution by toggling action.
  • Extraordinarily fast and effortless maintenance.
  • Extremely forces generated can bring about fragmentation of very hard materials.
Technical Specifications:    Insmart Jaw Crusher (Table Top Model)
Mounting Type Benchtop/ Floor mounting No foundation required
Working Principle Impact
Maximum Feed Size ≤ 40 mm
Final Fineness ≤ 0.5 mm
Lumps bigger than designated feed size can be manually broken before feeding them on to the hopper
Feed Hopper Batch Feeding Hopper To ensure non-choking batch feeding into the crushing media
Throughputs *All crushers with unique jaw blade gap adjustment mechanism to get different desired outputs 60 Kgs/Hr at -40 mm feed and 5 mm output at a sample moisture of 5-6%
Gap Width Display Digital
Gap With Setting 0-11 mm in increment of 0.1 mm
Collector Capacity 3 Liter
Crushing materials Ideal for Primary & secondary crushing of the ores/minerals like:

Magnetite, Hematite, Laterite, Limestone, Bauxite, Manganese ore, Quartz, Clinker, Chromite, Coal, Pet coke, Met coke and Ferro Alloys, Crushes materials with medium to substantially high hardness and brittleness
Jaw Blade Size      Size: 45 x 59 x 12 mm
Jaw Blade MOC Removable Jaw Blade set available in Hardened Steel, Stainless Seel, Tungsten Carbide, Zirconia
Floor area (m²) 0.235
Material of construction for movable and fixed Jaws [Anti material slip, abrasion resistant materials]                                                     

Like: Hardened Steel, Manganese Steel, Stainless Steel, Tungsten Carbide coated, Tungsten carbide lined, Zirconium Oxide                 

Crushing enclosure
side plates		 Material of construction: Hardened Steel/ Stainless Steel/ Zirconia
Motor Drive Motor Power: 1.1 kw 1.5 HP Motor RPM :1440 Volts:      440 3 Phase induction Motor
Required Power [to be provided by end user] Single phase neutral + earthing through 20 amps 3 Pole MCB
(Red, Neutral, Earthing)
Overload Relay 5 Amps
IP Protection Code IP 20/ IP 00 at ventilation slot
Total Machine weight [with packed material] 180 Kgs Machine weight: 80 kgs Wooden box weight: 100 Kgs
Machine Size     [in millimetres] Length: 520 Width: 420 Height: 460
Dust Extraction Systems [optional] Removes airborne dust, improves operating environment and eliminates cross contamination
Purpose Sample crushing for laboratory use